Steve Thomas/Part 103 Ultralight PPC flight across America

 

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The Adventure unfolds...
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The Plan
Feb 14, 2005

Feb 23 - Camarillo,CA
Feb 24 - Test flight
Feb 26 - Hesperia,CA
Feb 28 - Blythe,CA
Mar 1 - Casa Grande,AZ
Mar 2 - Coolidge,AZ
Mar 4 - Coolidge,AZ

Mar 5 - Drivers Wanted!
Mar 6 - Driver Found!
Mar 8 - The Pup
Mar 11 - Preparing

Mar 12 - Test Flight
Mar 15 - Got Parts!
Mar 16 - Weather Woes!
Mar 21 - Reflection and a new plan!

Mini Me
A closer look!
The Pup
A closer look!

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Previous Adventures:

Greenville to Dexter

Coast to Coast #1

Ecuador

 

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News Release

 

  Update March 21, 2005 - Reflection and a New Plan!  
 


As you may know already, I called it quits for the time being at Oracle, Arizona. Oracle was not a planned landing site, but it saved my butt on that last flight.

To summarize what happened on this adventurous attempt to fly a 103 legal powered parachute across America, this is how it happened from my viewpoint.

After I arrived in Los Angeles I found that I had a lot of help between Bill Watson and Evan Green. Everything was going great in L.A. as I caught it in between the storms that plagued the area at that time. Evan and I got in a test flight to the coast from Camarillo, and then we caught a window to start the flight 2 days later.

The first leg went fine, and my friend Dave Anderson was waiting for me to land on the road to refuel and warm up my bones. Dave provided ground support and everything that I needed from there all the way across California.

At the end of the second flight I ended up with a broken support tube on the prop guard ring from the vibrations of the engine at low rpm. I had to fly above 6500' to get over the mountains, and then descend back down to land in the valleys. Phil Dietro had met me at the Hesperia Airport. He is an AFI and knows the area well.

Phil retrieved his trailer for me and hauled the Mini Me to a local rental business where they rented me the use of a MIG welder and donated their time to help me repair the broken tube. Once again my friends helping were making things a lot easier on me than it would have been if I were out there all alone.

The next morning I took off from Hesperia and flew over the mountains again as I continued across California, working my way around L.A. and the big snow covered mountains as I headed for I-10 east of Indio at Chiriaco Summit. I made three long flights that day, ending at Blythe, California on the Arizona State line. The plane held up fine and I was feeling really good about the flights.

At Blythe, Dave headed back home to Hemet and Eddie Wiest took over with ground support. The support from my friends was abundant and that alone kept my spirits high. The weather was nice and we spent the next day visiting and I did laundry and preflighted the plane on the Blythe Airport ramp.

The following morning Eddie and I were ready to takeoff when he discovered a problem with his plane and had to abort. I flew alone to the Tomahawk Truck Stop east of Quartzite, Arizona on I-10 while Eddie bought some parts to fix his plane and met me there.

During my post flight inspection at Tomahawk, I found another broken prop guard support tube. It was nothing critical and I wired it back together and wrapped it with duct tape to get me by until I could get it fixed properly.

Eddie made that flight and we flew from Tomahawk to Buckeye on the northwest side of Phoenix. At Buckeye Eddie had to return home and I was on my own for the first time during this adventure.

Before strapping on the 60+ pound bag of gear that my ground support had been carrying, I decided to do a very detailed inspection of the plane. I caught the support tube opposite of the one that had broken earlier with a crack in it. I went ahead and wired it and taped it before it broke in two.

Now I had a lot on my mind for sure. The tubing was failing on the plane, I was on my own, and I had an additional 60 pounds or more to carry. The takeoff from Buckeye was not pretty and the plane barely would climb after hopping along before lift off. What a difference that extra weight made!

Even though I flew at almost full throttle all the way, I made it to Phoenix regional near Casa Grande on the south side of Phoenix. I knew of the I'm Fly'N manufacturing facility on the airport from my last flight across America. Luckily I made it just before they closed and left for the day. After explaining my situation, they generously loaned me the company truck to go to Casa Grande for the night.

The next morning The folks at I'm Fly'N asked if I would like them to make the repairs to the prop guard support tubes, and I of course said yes! Now I was feeling good about the plane again, at least about the breaking tubes.

I set out from Phoenix Regional with another long, hopping takeoff and made it to Coolidge where I was going to refuel and fly on into the high country. When I did my post flight inspection I was surprised to see that my muffler support 1" tube had vibrated in two and the muffler was hanging on by it's springs. At that point I was disgusted, scared, and grateful all at the same time. While it was bad, it could have been worse if the muffler would have fallen through the prop!

Thinking of quitting for the first time, I called my friend Larry Hinton in Marana and asked for help. He drove up to Coolidge with his service truck and picked me and the plane up and took us to Marana where he has his shop. Larry is an AFI also and has the perfect place for repairing and test flying. We started mods to the muffler support when I did a detailed inspection and found more material that was breaking out. This time it was a very critical area where the C/G tubes connect to the top cross member near the engine, as well as the top prop guard support tube.

I immediately asked Larry to stop work on the muffler and called it quits with the rig as it was. We quickly considered a few options, like beefing up the frame and changing engines to a twin cylinder. I know from experience that a welded frame is fine and that tubes do not vibrate in two with a smooth engine. Even now with these problems, no welds were failing, but the tubes were vibrating apart beyond the welds.

When I called my friend Don Stutts at Airframes Unlimited for advice and a price for a new engine, he made me an offer I could not refuse. He felt like I did, that the Mini Me frame was ready for the scrap yard and not to be trusted. He told me that he had one Pup airframe left in his collection, and that he would give it to me as a gift from one friend to another. It did not take me long to think that one over and began to make arrangements to get me and the Mini Me to Athens, Texas and to get back to Tucson with the Pup.

I bought a good used pickup truck in Tucson that afternoon and was on my way to Texas that night. The Pup was designed around the F-33 engine and it would not take long to swap over everything from one frame to the other. While I was in Texas I put the word out that I was looking for a person to drive the little truck for me and be ground support so I did not have to carry the nearly 100 pounds of gear that I was flying with.

By the end of the week I was back in Arizona with the Pup all ready to fly and a new crew member from St. Catherines, Ontario Canada, John Labonte. Was my luck improving now? It would certainly seem so, right? Well, I made a test flight and everything was good to go. I was making plans with Larry to fly out in the morning as I was doing a post flight inspection and found a split in the carburetor boot! This was on Saturday morning and there were no parts to be found.

On Monday I called the engine supplier and got a couple of boots sent overnight. I replaced it and ran the engine. All was well and I planned to fly out in the morning (Wednesday).

The forecast for winds on Wednesday was for a SE wind at 3-5 mph at Marana and NE at 3-5 mph at San Manuel in the morning becoming westerly in the afternoon. Beyond San Manuel it was to be light and variable!

After taking off at Marana I had a nice tail wind from the SW at 3-5 mph and I was making good time. 2/3 of the way to San Manuel the winds began to change direction and the ride got bumpy. Then my forward speed slowed to a crawl at 3-5 mph! I began looking for a place to land as I kept pushing to try and make the ridgeline of the mountain east of Oracle, but there was not much to choose from. I was hoping that the winds would lighten up some on the other side of the ridge, but I could not make it to the ridge. My ground speed was indicating 3-5 mph in an easterly direction, then 3-5 mph in a westerly direction. A close up look at the track from the GPS shows plainly that I was indeed going nowhere and zig zagging fore and aft until I turned around.

I made one final attempt to reach the ridgeline as I dropped down to about 100' above the ground. That almost proved to be a big mistake. I found myself in a wind gust that was pushing the plane to the ground. I went to full throttle and it was still going to the ground. I gritted my teeth and knew I all I could do was ride it out and keep flying the plane to the ground. About 20' from the ground and all of those thorny cacti, I flared a little as I knew I was going to hit, and the descent stopped. The plane slowly gained altitude as I held the nose directly into the wind, and when I was back above 100' I turned around to try and make it to the best looking emergency field that I had spotted at Oracle.

At the emergency field that I chose I had to decide whether to cut the engine and land in case of a roll over in the winds to minimize damage or to fly it in and risk braking a prop but remain with more control. After the experiences of the wind pushing the plane down and the only thing that saved it was the engine, I opted to fly it in under power in case I needed it. That was a good decision and the landing was perfect. As I was preparing to pack up the wing, the wind grabbed it and pulled the plane over, but it only bent a steering tube and the damage was very minor.

I decided on the spot that the flight was over for the time being. After all of the stuff that had happened so far on the flight path, I now realized that the little 28 hp engine just is not enough power to get me through any unexpected high winds that I might encounter. My window for good winds has also passed while I was running around the country and mid March is not time to be flying through those mountains and high desert. The hot summer is not the time either as the winds really can get fierce then.

My current plan is to use the time between now and when the desert begins to cool down some in October to put together and test fly under all sorts of conditions a new Outlaw 103 legal powered parachute with the Hirth 40 hp engine and gearbox. I will use my Thunderbolt E-310 wing as I could never make the long flights with only 5 gallons of fuel without it. It makes the plane much more efficient and effects fuel burn and airspeed.

I am also going to give in to the wind Gods that are looking after Oracle and San Manuel. :) I have flown into San Manuel before, and I have flown out of San Manuel, but I have never been able to fly in and out of San Manuel without the winds kicking my butt. I will find a way to avoid Mount Lemmon and go around following I-10. I will most likely start around San Diego someplace and follow I-8 to I-10 to shorten up the route a little and avoid the big mountains around, and the congestion of L.A. even though 40 hp should be sufficient to handle them. I will still have to fly over the high country of new Mexico and west Texas.

The best part of this whole adventure is the way that everyone pitched in to make it as successful as possible. People that sell other brands, fly other brands and people that do not even fly a powered parachute all did everything that they could to help out. At times I even had to turn down some of the offers as I felt they were just too generous.

Already people are offering assistance for the next attempt, and I am making tentative plans to make it happen this Fall. My wife supports my decision to stop the flight and reassess the situation. She also supports my effort to try again in the Fall. She was very shocked when I told her that I was coming home and she had to ask me to repeat myself several times because she knows I do not give in so easily. :) Truthfully, it takes a lot to scare me when flying, but this experience did put some fear into me, and I have a new respect for what I am trying to accomplish. This is totally different than when I flew across America with a big heavy 2 place powered parachute and 10 gallons of fuel. This is MUCH more of a challenge!

As I make progress in the coming months we will update the website www.americanspiritppc.com with the information and photos of the plane, new route, etc.

Until the next time,

Thank you for your support and have a good one!
Steve Thomas
 

 
     

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